Machines | Capacity |
CNC Plate cutting machine | 1. Messers Make Multitherm Eco 4000 x 16000 with 1 no., of Alfa torch and Omniflow control to cut plates upto 400mm thickness. 2. Messers Make Multitherm eco 4000 x 16000 with Hypertherm Plasma cutting machine to cut SS plates upto 25mm thickness. 3. Bandsaw cutting machine capable to cutting Steel sections upto 200mm is available. |
Area with EOT | 100,000 Square feet. |
Hydraulic Presses | a.1000 Ton capacity John Shaw & Sons, England make Hydraulic press. b.600 Ton capacity Riley Bury, England make Hydraulic press. |
Heat-treatment Furnaces | a.2M X 2M X 2M Gas/Oil fired furnace with Wesman Blower. b.1M X 1M X 1M Gas/Oil fired furnace with Wesman Blower. |
Rolling Machines | 1.3000mm width x 50mm thick rolling capacity, with pre-pinching and cone formation. Himalaya make, fully hydraulic Machine. 2.2500 width x 25mm thick rolling capacity, W.M.W, Germany make. 3.1600 width x 22mm thick rolling capacity, T.E.E, Bombay make. |
Turning Machines | 1. Vertical Turret Lathe (VTL) Ø4200mm Swing X 2000 mm height with DRO attachment. 2. Vertical Turret Lathe (VTL) Ø2750mm Swing X 1000 mm height- BETTS make. 3. Horizontal boring machine - 100mm Spindle dia, 1000X1100 between centers. 4. Horizontal Turning Lathe – Ø1600 swing X5000mm long. Swing in gap – Ø2600X600 mm long. 5. Horizontal Turning Lathe – Ø1750X2400mm long. 6. Few smaller lathes. |
Shaping Machine | 1.Shimato, Japan make-24in stroke. |
Plano Milling machine | 1.2m x 2m x 4m Plano milling machine (ancillary unit). |
Drilling | 1.3 nos Radial drilling machines with drilling capacity up to Ø60 mm with DRO attachment. 2.80 mm Capacity ROBAMA German make drilling Machine. |
Welding Process | 1.SMAW : We have 12 Triyodyne Generators. 2.GTAW : We have 2 TIG Welding Machines. 3.GMAW : We have 3 MIG Welding Machines. 4.FCAW : We have 3 MIG Welding Machines. |
Material Handling | 1.We have a machine shop bay of size 25’ width x 20’ height x 225’ length having loading capacity of 20 tones. 2.We have a fabrication shop with 2 bays totaling 155’ width x 142’ length x 100’ height with each bay having loading capacity of 40 tones. 3.Mobile crane- ESCORTS make of 14T capacity. 4.3T capacity Fork-lift. |
Visual & Dimensional Inspection | We have full-fledged inspection facilities at all levels with calibrated measuring instruments. Die-penetrant and Ultrasonic NDT for weld joints is available. Radio-graphic testing (RT) done with 3rd party. |
Hydrostatic test | 100% hydrostatic test is carried out on finished equipment to check the leakages under hydraulic pressure as per the specification given in drawing. High Pressure Boosting pumps available up to 480 bar. |
Plasma Cutting | Air Plasma Capacity of cutting up to 50 mm thickness. |
Power Generation | We have two diesel generators totaling 375 KVA power generation, to power up the factory in-case of a power-shutdown. |
Grit-blasting and Painting | We have 2 full-fledged grit-blasting and painting booths of over 3000 SfT. We have Graco Airless Spray painting system to speed-up the painting process. |
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Anandha Fabrications (CBE) Pvt. Ltd. is an engineering and manufacturing firm that provides custom pressure vessels for Industrial and Commercial uses. We can provide pressure vessels up to 25Kg/cm2 pressure rating, 30 Tonnes in weight, size up to 4000 mm (O/D), 50 mm (C.S.)/25 mm (S.S.) (thickness) & 6000 mm (length) and in Carbon Steel, Stainless Steel & Alloy Steel. Using latest manufacturing techniques, materials and skills, Pressure Vessels are manufactured. Inter-process QA inspections ensure high quality levels are maintained. Hydraulic, Radiographic, Magnetic Particle, Dye Penetrant testing, as required, can be performed. Certification of pressure vessels can be supplied for pressure test, weld tests, materials, pressure gauges and relief valves etc. upon your request.
Representative Capabilities:
Anandha Fabrications (CBE) Pvt. Ltd. is an engineering and manufacturing firm that manufactures Heat Exchangers. Heat Exchanger is a device for an efficient heat transfer between two fluid media. The two mediums may be in separate paths or be in direct contact. Heat Exchangers are mainly used in Generators, Compressors, Process-cooling like space heating, refrigeration, air conditioning, power plants, chemical plants, Marine, Automobile, Petrochemical Plants, Petroleum Refineries and Natural Gas Processing, Nuclear Plants, Ports, Ship Building Centre, Indian Railway etc. The heat exchanger flow in two nature. One is co-current flow [Parallel Flow], second one is counter current flow [Counter Flow]. These Heat Exchangers are mainly used for reducing or increasing the heat in one media to another media.
Anandha Fabrications (CBE) Pvt. Ltd. is an engineering and manufacturing firm that provides custom Storage Tanks for Industrial and Commercial uses. We can provide Storage tanks up to 25Kg/cm2 pressure rating, 30 Tonnes in weight, size up to 4000 mm (O/D), 50 mm (C.S.)/25 mm (S.S.) (thickness) & 6000 mm (length) and in Carbon Steel, Stainless Steel & Alloy Steel. Using the latest manufacturing techniques, materials and skills, these tanks are manufactured. Inter-process QA inspections ensure high quality levels are maintained. Hydraulic, Radiographic, Magnetic Particle, Dye Penetrant testing, as required, can be performed. Certification of storage tanks can be supplied for pressure test, weld tests, materials, pressure gauges and relief valves etc. upon your request.
Representative Capabilities:
Anandha Fabrications (CBE) Pvt. Ltd. is an engineering and manufacturing firm that provides Assembled components for various industries. Both fabricated and machined components are assembled with bearings, Gear Couplings, Gear boxes, Drive Shafts etc., Some of our assemblies include: 1. Complete fabrication, machining and assembly of 2.1m diameter butterfly valve to France. Material grade: S355J2Go. Forged blocks upto 500mm thickness. SS410 Trunnions. 2. Complete fabrication, machining and assembly of 2.4m Knife gate valves with HARDOX liners, SS304 Gate and with Actuator for Coal Pulverizing plant. 3. Complete Fabrication, machining and assembly of Furnace Ladle Car for carrying 250MT molten metal in a steel plant. Includes 8 Forged and hardened (280BHN thorough Hardness and 480BHN surface hardness) wheels, 5m Drive shaft with gear couplings. Nett weight: 25MT. 4. Complete Fabrication, machining and Assembly of Threading Support Rollers for Steel Finishing Mill. Has 12 Polished Steel rollers with bearing on Plummer blocks.
Anandha Fabrications (CBE) Pvt. Ltd. is an engineering and manufacturing firm that has the facility to fabricate structural steel components in one of the best facilities available in India with latest machines for profile cutting, drilling, sawing and welding. This plant can fabricate any type of steel supporting structure required for Industrial Projects, Bridges and Viaducts. We specialize in manufacturing I-Beams, Columns and Ducts as well. The machines are capable to carry out all main operations involved in structural steel fabrication in one single phase with optimization in material handling and production with accuracy. Our customers include BHEL, L&T, Cethar Vessels Ltd. (For Boiler Support Structures). We will also erect these Girders at site.
Anandha Fabrications (CBE) Pvt. Ltd. is an engineering and manufacturing firm that has the facility to fabricate Static and Rotary equipments. Some of the Static equipments we manufactured include Electric Tyre Curing chamber, Spools, Furnace shells, Distilling columns, cooling towers, ducts, distillation columns, Water-sprinkler tanks, Fuel tanks, water storage tanks, Tyre curing chamber etc., Some of the Dynamic equipments include Tyre Curing rims, Rotary kilns for Tyre Pyrolisis process and activated carbon plants.
Much like a water reservoir provides water during times of drought and stores water during the wet times, an air receiver tank compensates for peak demand and helps balance the supply of the compressor with the demand of the system. Anandha Fabrications (CBE) P Ltd is an engineering and manufacturing firm that has the facility to fabricate both Horizontal and Vertical Air-receivers of different variations upto 100 Cu.M. We have facility to perform water leak test as per customer requirements. All weld joints are radiographic tested.
We specialize in custom Robot risers for industrial applications. We have manufactured over 1000 robot risers in the past several years. We have built our risers for Fanuc, ABB, KUKA, Yaskawa and other Robots. Each of our risers is built with the highest quality and workmanship. We pride ourselves on the strength of our risers. We understand the loads and motions these robots can exert and take utmost care in building these risers. We have built over 2000 risers in the last 10 years.
We specialize in manufacturing both Stainless Steel and Mild Steel Butterfly Valves of sizes varying from 300mm diameter to 4000mm diameter. WE have manufactured over 5000 valve bodies and have supplied to customers both domestic and international. We have complete ‘in house’ facilities, both fabrication and machining, for manufacturing these valves.
We have over 30 years of experience in manufacturing pressed components like Dished ends, Diaphragm casings, Sealing flanges, Curing rims etc., We have two heavy duty Hydraulic presses of capacities 1000 tonnes and 500 tonnes capable of handling any type of pressing operation. We have excellent experience in manufacturing petal type dishes. We have supplied several petal type dishes of diameter up to 8000mm.
Anandha Fabrications (CBE) Pvt. Ltd. is an engineering and manufacturing firm that has successfully manufactured and installed kilns (both Activated carbon kilns and Tire Pyrolisis Kilns)in the recent years. Activated carbon is a non-graphite form of carbon which could be produced from any carbonaceous material such as Coal, Lignite, Wood, Paddy Husk, Coir Pith, Coconut Shell, etc. Activated carbon manufactured from coconut shell is considered superior to those obtained from other sources mainly because of small macrospores structure which renders it more effective for the adsorption of gas/ vapor and for the removal of color and odor of compounds. Activated carbon has the strongest physical adsorption forces or the highest volume of adsorbing porosity of any material known to mankind. Activated carbon can have a surface of greater than 1000m²/g.